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Active American Sailboat Manufacturers
Very few remain. These still build new boats in the USA.
Production Builders
- Catalina Yachts — Largo, FL — Closed October 2025 after 56 years. The most popular American production sailboat ever built. For parts, service, and support see Catalina Direct — the go-to OEM and aftermarket parts supplier for all Catalina models; still fully operational. Read more →
- Island Packet Yachts — Largo, FL — blue-water cruising sailboats; founded 1979; current models IPY 349, 439, 42 MS
- Tartan Yachts — Painesville, OH — premium US-built cruising sailboats since 1961. Acquired by Seattle Yachts (2024), then Michael Reardon / Daedalus (Sept 2025), then Great Lakes Rigging & Supply / Jon Duer (Jan 2026). Currently active — producing 8–12 boats/year under new ownership.
- Beneteau USA — Marion, SC — French brand, US-assembled
- Jeanneau USA — Marion, SC — French brand, US-assembled
- MacGregor Sailors — owner community for MacGregor 26 trailerable sailboats (manufacturer closed 2013; 36,000+ boats still sailing)
Small / Trailerable Builders
- American Sail Inc. — founded 1976; 25,000+ boats built; American 14.6, American 18 daysailer, Aqua Cat catamaran (12.5 & 14); family daysailers riggable in under 20 minutes; trailerable
- Hobie Cat — Oceanside, CA — catamarans & day sailors
- Precision Boat Works — trailerable daysailers (built 1978–2018; parts still available)
- RS Sailing — world's largest small sailboat manufacturer; dinghies & one-designs | US Dealer
- Lightning Class — one-design, US-built options
Research Any Boat
- SailboatData.com — specs, sail area, displacement, ballast ratio, and owner reviews for virtually every production sailboat ever built; essential before buying any used boat
Popular Used American Boats (still supported)
- Catalina 22, 25, 27, 30, 36, 42
- Hunter 25, 27, 30, 33, 40
- O'Day 23, 25, 28, 35
- Pearson 26, 28, 303, 32, 36
- Ericson 25, 27, 32, 38
- Columbia 26, 28, 8.7m (28'7"), 34
- Cal 20, 25, 2-27, 40
- Islander 30, 36
- Island Packet 27, 31, 35, 38, 40, 44
- Sabre 28, 30, 34, 38
- Tartan 27, 30, 34, 37
- Cape Dory 22, 25, 28, 36
- Morgan 24, 30, 38
- C&C 29, 33, 35, 40
Your company here — reach thousands of active sailboat owners who do their own work. Learn about sponsorship →
Engines & Motors
Comprehensive engine guides have moved to dedicated pages. Click below for full model listings, specifications, parts, and maintenance checklists.
Engine Guides
- ⚙️ Marine Diesel Engines — Model Guide — Yanmar 1GM10 through 3JH40, Volvo Penta MD/D1/D2 series, Universal M-15 through M-35, Beta Marine 10–38 HP, Perkins — every common sailboat diesel under 40HP with direct spec links
- 🔧 Diesel Maintenance — Checklists & Parts — service intervals, brand-specific parts for Yanmar / Universal / Perkins / Beta / Volvo, onboard spares kit, and HP sizing by displacement
Engine Brands
- Yanmar Marine — most common inboard diesel in US sailboats
- Westerbeke / Universal Marine — very common on 1970s–2000s US production boats
- Volvo Penta — standard on Beneteau, Jeanneau, and European imports
- Beta Marine — modern Kubota-based; popular repower choice
Electric & Outboard
- Torqeedo — leading electric outboards and pod drives
- Electric Yacht — US-based e-propulsion conversions
- OceanVolt — saildrive electric systems
- Honda Marine — BF2.3–BF6; most reliable small outboards
- Tohatsu — lightweight; popular on Pacific Northwest sailboats
- Suzuki Marine — fuel-injected 4-stroke outboards
Parts & Suppliers
- Marine Diesel Direct — best US diesel parts source
- Fisheries Supply — Seattle; excellent diesel parts
- Defender — impellers, zincs, filters
- Cruisers Forum — Engines
Sails & Canvas
US Sailmakers
- North Sails — largest, offices nationwide
- Ullman Sails — performance & cruising
- Halsey Lidgard Sails
- Mack Sails — Florida, great for cruisers
- Doyle Sails — custom cruising sails
- Schurr Sails — Pacific Northwest
- Bacon Sails & Marine — used sails, great value
- Layline — used sails & gear
Sail Repair & DIY
- SRSailrite — #1 source for sail repair fabric, tools, machines, how-to videos
- DDefender — Sails
Canvas & Covers
- SRSailrite — Sunbrella Fabric — DIY dodgers, biminis, covers
- Rocky Woods — marine canvas fabrics
- The Marine Canvas — patterns & kits
- WMWest Marine — Canvas
Furling Systems
- Profurl
- HHarken — roller furling & blocks
- LLewmar — furlers, hatches, winches
- Schaefer Marine — made in USA
Standing & Running Rigging
Standing Rigging — Wire & Rod
- Rig Rite — custom wire rigging, swaged fittings
- Navtec — rod rigging, turnbuckles
- Suncor Stainless — SS wire, fittings, rigging hardware
- Norseman / Gibb — mechanical wire terminals (DIY swage alternative)
- Hayn Marine — swage fittings, made in USA
- Rigging Only — custom orders
- Portsmouth Rigging
Dyneema / Synthetic Standing Rigging
- Colligo Marine — Dyneema rigging, US-based
- Southern Ropes — high-tech rope
- Samson Rope — US manufacturer, Dyneema products
Running Rigging — Rope
- Samson Rope — made in USA, full line of running rigging
- New England Ropes — Fall River, MA — halyards, sheets
- Marlow Ropes
- Defender — line by the foot
Blocks, Clutches & Winches
- Harken — Pewaukee, WI — blocks & winches
- Lewmar — winches, clutches
- Ronstan — blocks & shackles
- Schaefer Marine — Wareham, MA, made in USA
- Spinlock — rope clutches & jammers
Mast & Spar Makers
- Sparcraft
- Kenyon Marine — aluminum spars
- Dwyer Mast & Rigging
Your company here — ideal for sailmakers, riggers, canvas shops, and marine suppliers. Learn about sponsorship →
Hull & Deck Repair
Gelcoat Repair
- TotalBoat Gelcoat — excellent DIY gelcoat products
- Interlux — bottom paint & topside finishes
- Pettit Paint — bottom paint
- Seahawk Paints — antifouling
- Jamestown Distributors — Gelcoat — good prices
- System Three Resins — epoxy & gelcoat primers
Fiberglass Repair
- West System Epoxy — the standard for structural fiberglass repair
- TotalBoat — epoxy, fillers, fairing compounds
- System Three — epoxies & adhesives
- Jamestown Distributors — fiberglass cloth, mat, supplies
- US Composites — bulk epoxy & fiberglass at good prices
- Fibre Glast — carbon fiber & fiberglass supplies
Resin Comparison — Polyester vs. Vinylester vs. Epoxy
Choosing the wrong resin is the most common fiberglass repair mistake. Here is the practical guide.
- Polyester Resin — lowest cost (~$30–$50/gal); used to build most production sailboats originally. Good for cosmetic repairs and non-structural laminate work where you plan to apply gelcoat on top. Bonds well to existing polyester. Shrinks slightly during cure; prone to micro-cracking over time; absorbs more moisture than the other two. Air-inhibited — the surface stays tacky until sealed with wax or PVA. Use for: small cosmetic repairs, gelcoat work, matching original layup on non-structural areas.
- Vinylester Resin — mid-range cost (~$50–$80/gal); essentially a styrene-modified epoxy. Significantly better water resistance than polyester — the go-to for hull blister repair and any below-waterline structural work. Stronger bond than polyester, less brittle, better at resisting osmotic blistering. Compatible with polyester and gelcoat topcoats. Use for: hull blisters, underwater structural repairs, barrier coat layups, keel-to-hull joints, any repair that will be below the waterline.
- Epoxy Resin — highest cost (~$80–$150/gal); the strongest and most water-resistant of the three. Minimal moisture absorption; excellent adhesion to fiberglass, wood, metal, and foam core. Does not shrink. Tolerates thin-film cures. 3–4× the tensile elongation of polyester — far more resistant to cracking under load. Critical rule: polyester and vinylester will NOT bond reliably over cured epoxy. If you use epoxy for a structural repair and plan to apply gelcoat, you must barrier-coat first or use a polyester-compatible primer. Use for: all structural repairs, core repairs, keel bolts, compression posts, tabbing, deck-to-hull joints, any repair where strength matters more than cost.
- West System — Epoxy vs. Polyester (Epoxyworks) — technical comparison from the epoxy manufacturer
- BoatCraft — Full Resin Comparison with Cost Analysis
- LBI Fiberglass — Which Resin to Use?
- Practical Sailor — Epoxy vs. Polyester for Repair
Teak & Deck Work
- Semco Teak Sealer
- Star Brite — teak cleaners, marine polish
- TotalBoat Teak Products
- King StarBoard — HDPE plastic teak replacement
Caulking & Sealants
- 3M Marine — 4200, 5200 sealants (5200 is near-permanent)
- BoatLIFE — Life-Calk polysulfide sealant
- Sikaflex — 291, 292 marine adhesive sealants
Antifouling & Bottom Paint
Hardware, Stainless & Materials
Stainless Steel Suppliers
- Suncor Stainless — Canton, MA — 316 SS hardware, swage fittings, chain
- Marine Grade Metals — stainless bar, sheet, tube
- McMaster-Carr — enormous selection of 316 SS fasteners & stock
- Bolt Depot — stainless screws, bolts, nuts by the bag or box
- Online Metals — stainless, aluminum, bronze bar & plate cut to size
- Metal Supermarkets — walk-in, nationwide locations
Marine Hardware
- Wichard — shackles, snap shackles, hooks
- Ronstan — deck hardware, shackles
- HHarken — cleats, cars, blocks
- Schaefer Marine — made in USA, quality hardware
- Navarre Marine — fasteners & hardware
- Jamestown Distributors — wide hardware selection
Bronze & Seacocks
- GROCO — Annapolis, MD — bronze seacocks, through-hulls, made in USA
- Perko — Miami, FL — marine hardware since 1895
- Beckson — ports, hatches, pumps
- Forespar Marelon — glass-reinforced polymer seacocks (no electrolysis)
General Marine Suppliers
- DDefender — Waterbury, CT — one-stop shop, good prices
- WMWest Marine — nationwide, convenient but pricey
- Fisheries Supply — Seattle, WA — excellent stock, fair prices
- Jamestown Distributors — Bristol, RI — tools, supplies, great tutorials
- TBTotalBoat — epoxy, gelcoat, bottom paint, fillers — excellent direct-to-consumer prices
- Bolt Depot — 316 stainless fasteners by the bag or box, very fair pricing
- Blue Sea Systems — Bellingham, WA — marine electrical panels, breakers, bus bars, made in USA
- Catalina Direct — OEM and aftermarket parts specifically for Catalina sailboats; if you own a Catalina, bookmark this
Brand-Specific OEM Parts
- Catalina Direct — Catalina 22, 25, 27, 30, 36, 42 and more
- Hunter Owners Parts Store — OEM and aftermarket parts for Hunter models by hull number
- ODay Owners Parts Store — canvas, rigging, hardware for O'Day models
- D&R Marine — 35+ years supplying original replacement parts for Pearson and O'Day sailboats
- Pearson Yachts Parts Resources — official parts supplier list by model; includes PDF parts catalogs
- Sailboat Parts (sailboatparts.com) — model-specific parts for Ericson, Cape Dory, Tartan, Sabre, Islander, Morgan, Cal, and more
- Mass Marine Parts — masts, booms, and major components for Hunter, Pearson, O'Day, and others
- Ericson Yachts Owner Exchange — community resource and parts leads for Ericson owners
Used & Salvage Parts
Buy good used gear, save serious money. Sail hardware depreciates fast — a used Harken winch works as well as a new one.
Specialty Used Marine Stores
- Longship Marine — Poulsbo, WA — consignment store on the waterfront, accessible by boat; winches, blocks, anchors, engine parts, vintage hardware; inventory online
- Sailors Exchange — St. Augustine, FL — large buy/sell bazaar of new & used boat parts, walk to the marina
- Anchors & Oars — veteran-owned marine salvage; rescues quality parts from scrapped boats; strong on 1970s–80s hardware, bronze portlights, Edson pedestals
- Bacon Sails & Marine — Annapolis, MD — used sails and large parts warehouse
- Salvage Marine Network — new, used, and NOS (new old stock) parts; large eBay presence
Online Marketplaces
- eBay — Sailing Hardware — huge selection; search by brand (Harken, Lewmar, Schaefer)
- eBay — Sailboat Parts Used store — dedicated used parts seller
- Facebook Marketplace — search "sailboat" locally; great for large items you can pick up
- Craigslist — Boat Parts — check your local city under "boats" and "boat parts"
Forums With Active Classifieds
- Sailing Anarchy Classifieds — active, knowledgeable sellers
- Cruisers Forum — Classifieds — worldwide, large volume
- Sailboat Owners Classifieds
- Reddit r/sailing — For Sale posts
Tips for Buying Used Gear
- Harken, Lewmar, Schaefer, and Ronstan hardware lasts decades — buy used without hesitation
- Inspect used winches: spin the drum, check pawls click, look for cracked pawl springs
- Wire standing rigging: never buy used. Rope running rigging: inspect for UV damage and sheath wear — often fine
- Used sails: check seams, UV cover on furling sails, batten pockets. Dacron lasts longer than people think
- Used anchors: fine if not bent or cracked. Chain: check for stretch and wear at every link
- Diesel engines / outboards: buy with compression test results and a sea trial whenever possible
Electronics & Navigation
Chartplotters & VHF
- Garmin Marine — chartplotters, AIS, VHF, autopilot
- Simrad — chartplotters, autopilots
- B&G — sailing-specific instruments & autopilots
- Standard Horizon — VHF radios
- Icom — VHF & SSB
- Raymarine — chartplotters & instruments
Autopilots
- Garmin Autopilots
- B&G Zeus / H5000
- Raymarine Evolution
- Tiller Pilot — small boat tiller autopilots
Electrical & 12V Systems
- Victron Energy — inverters, chargers, battery monitors — the standard for liveaboards
- Battle Born Batteries — LiFePO4, made in USA (Reno, NV)
- Mastervolt — marine electrical systems
- BEPC Marine — battery chargers
- Blue Sea Systems — Bellingham, WA — marine electrical panels, breakers, bus bars
- Ancor Marine — tinned marine wire, terminals
AIS & Safety Electronics
- Vesper Marine — AIS transponders
- ACR Electronics — EPIRBs, PLBs, flares — made in USA
- ACR / Artex — ELTs & EPIRBs
Safety & Anchoring
Anchors & Ground Tackle
- Spade Anchor — top-rated holding power
- Rocna — popular cruising anchor
- Mantus — made in USA, folding design
- Fortress Anchor — aluminum, lightweight, excellent for sand
- Defender — Anchoring
- Lewmar — windlasses & anchor rollers
- Maxwell — windlasses
Safety Gear
- ACR Electronics — EPIRBs, PLBs — Hollywood, FL
- Mustang Survival — inflatable PFDs
- Stearns / SOSPenders — PFDs & inflatables
- LifeSling — MOB rescue system
- Givens Marine Survival — life rafts, made in USA
- Winslow Life Raft — Rockledge, FL, made in USA
Bilge Pumps
- Rule Industries — Gloucester, MA — bilge pumps, made in USA
- SHURflo — pumps & pressure systems
- Jabsco — flexible impeller & bilge pumps
YouTube Channels — DIY Sailing & Boat Work
Channels focused on real work, real boats, real budgets — not trust-fund ocean crossing.
Boat Repair & Restoration
- Fitzee's Fabrications — serious fiberglass & gelcoat repair tutorials
- Boatworks Today — fiberglass, painting, gelcoat, very technical
- The Boat Zone — engine & general boat work
- Sampson Boat Co — epic wooden boat restoration (Leo)
- Fish Bump TV — Captain Joe, 2nd generation boat builder; fiberglass repair, laminate work, boat building from scratch — one of the most practical and technically deep fiberglass channels on YouTube
- The Duracell Project — Matt & Janneke refit a legendary Mike Plant Open 60 race boat into a cruising home; outstanding fiberglass & epoxy work
- Stephanie & Sailing — female solo sailor doing her own work
- Project Boat Help — practical repair tutorials
- Marine How To — electrical systems, rigging
Liveaboard & Cruising on a Budget
- SV Delos — Brian, Karin & crew; long-running classic of the genre, warm & practical
- Sailing Magic Carpet — Maya & Aladino; she got a boat for $1, he bought a shipwreck off a crane — both got fixed and sailed
- Living for Sail — Jon's complete refit & restoration of Liberty 458, ex-corporate world turned liveaboard
- Sailing Doodles — Catalina 42, relatable couple
- Fresh Breeze Sailing — budget cruising
- Gone with the Wynns — practical liveaboard life
- Sailing Uma — bought a wreck, fixed it, sailed it
- Two Shanties — bought a cheap boat, fixing it up
Catalina 30 Channels
- Sailing Angel — Angelique & family, 1988 Catalina 30, Long Island & beyond
- Sailing Solé — coastal cruising on a Catalina 30 out of Long Beach, CA
- Sailing Decision — Canadian couple, Catalina sailboat, documenting life on an old boat
- Lady K Sailing — Great Lakes sailing, Catalina 30 walkthroughs & budget refit episodes
Sailing Content (Instructional)
- Sailing Zingaro — Be the Captain — James Evenson; offshore seamanship, heavy weather, watch-keeping — author of Be the Captain
- Sailing Illustrated — instructional sailing
- NauticEd — sailing education
- Clinton Lors Sailing — seamanship & technique
- GlobeSailor
- Quantum Sails — Sail Trim — free sail trim tutorials
Rigging & Technical
- Rig Rite — rigging how-to videos
- Sailrite — best DIY sail & canvas tutorials on the internet
- West System Epoxy — fiberglass & epoxy repair tutorials
- Compass Marine — marine electrical deep dives
Racing & Performance
- Ocean Racing TV
- PredictWind — weather routing for sailors
- We Sail
Forums & Community
General Sailing Forums
- Cruisers Forum — largest active sailing forum online
- Sailing Anarchy — more opinionated, very active
- The Hull Truth — Sailing
- SailNet Forums — older but deep archive
- Reddit — r/sailing
- Reddit — r/liveaboard
Catalina Class Associations
- Catalina 22 National Association — largest Catalina class, active racing & cruising fleet
- Catalina 25/250 & Capri 25 International Association
- International Catalina 30/309 Association — one of the most successful American production boats ever built
- All Catalina Associations — full list from Catalina Yachts, all models
Other Brand Owner Associations
- Pearson Yachts Portal — original documentation, manuals, forums, parts lists; the definitive Pearson owner resource
- Ericson Yachts Information Exchange — 23+ year community; maintenance, rigging, buying & selling by model
- Cape Dory Sailboat Owners Association — national org for Cape Dory, Intrepid, and Robinhood owners
- Cape Dory Board — active forum for Cape Dory owners
- O'Day Owners — parts, forum, and owner resources
- Hunter Owners — owner modifications, manuals, photos, boats for sale, active since 1997
- Cal 20 National Class Association — active racing fleets in CA, OR, WA, HI, and BC
- Tartan Yachts — new ownership (Jan 2026, CEO Jon Duer / Great Lakes Rigging); still building; owner resources and community at tartanyachts.com
- Sabre Yachts Owner Resources — owner associations and resources from Sabre
- C&C 27 Association — history, maintenance, active forum for C&C 27 owners
Technical & DIY Communities
- Cruisers Forum — Construction/Repair
- Cruisers Forum — Engines
- Cruisers Forum — Electrical
- Reddit — r/boatrepair
- Reddit — r/fiberglass
Local & Regional
- US Sailing — Find a Club
- Cruising Club of America
- Seven Seas Cruising Association — offshore focus
- Boat US
- Boat US — membership, insurance, towing
- Sea Tow — towing membership
Essential Books & Manuals
Boat Maintenance & Repair
- Don Casey's Complete Illustrated Sailboat Maintenance Manual — the bible for DIY sailors
- This Old Boat by Don Casey — 2nd edition; restoring an older fiberglass sailboat
- Inspecting the Aging Sailboat by Don Casey
- Sailboat Hull & Deck Repair by Don Casey
- Boat Mechanical Systems Handbook by Dave Gerr
- Nigel Calder's Boatowner's Mechanical and Electrical Manual — 4th edition; essential reference
- The Boatowner's Guide to Corrosion by Everett Collier
- Fiberglass Boat Repair and Maintenance by Paul Petrick (West System)
Seamanship & Sailing
- The Annapolis Book of Seamanship by John Rousmaniere — 4th edition; comprehensive seamanship
- Chapman Piloting, Seamanship & Small Boat Handling — 70th edition
- Heavy Weather Sailing by Peter Bruce — 8th edition
- Sailing Fundamentals by Gary Jobson
- The Complete Sailor by David Seidman
- Be the Captain: A Field Manual for Offshore Sailing by James Evenson — 85,000 nm of real-world experience; story-driven and actionable
- The Northern Voyage by Maya Rovegno (Sailing Magic Carpet)
Navigation
- Coastal Navigation — NauticEd online course — USCG-recognized; available at nauticed.org
- Dutton's Nautical Navigation
- Celestial Navigation for the GFW (GPS-Free World)
Where to Buy
- Amazon — use our links to support this site at no extra cost to you
- The Library of Sailing — specialty nautical books
- Paradise Cay Publications — nautical books
Open Source & DIY Marine Technology
Free, community-built alternatives to expensive proprietary marine electronics. A Raspberry Pi, a $35 HAT board, and open source software can replace thousands of dollars of black-box hardware — and you'll understand every bit of it.
Signal K — The Open Marine Data Standard
- SignalK.org — the hub of everything; free, open data platform that connects all your boat's instruments, sensors, and devices over WiFi using standard web technologies (JSON over WebSocket)
- Signal K Server (GitHub) — runs on a Raspberry Pi; aggregates NMEA 0183, NMEA 2000, and Seatalk data into one universal feed accessible by any device on your boat's network
- Support Signal K — volunteer-run project; donations keep it alive
Signal K is the backbone — everything else in this section connects to it. Think of it as the USB hub for your boat's data.
WilhelmSK — iOS Dashboard App for Signal K
- WilhelmSK — iPhone / iPad (App Store) — highly customizable boat instrument dashboard that reads live data from your Signal K server over WiFi; displays speed, depth, wind, engine data, AIS, and more on your iPhone, iPad, or Apple Watch
- WilhelmSK — Mac (App Store) — same app available for MacOS; turn your Mac or MacBook into a full instrument display
- WilhelmSK Setup Guide (GitHub) — step-by-step setup instructions for connecting WilhelmSK to your Signal K server
- Developed by Scott Bender — 25+ year software professional who built WilhelmSK to connect his own boat's Raymarine and NMEA 2000 electronics to Signal K; now used by sailors worldwide
- Fully integrates with iOS Shortcuts for automated workflows — "Drop the anchor," "Cockpit lights on," "Fusion audio" and more; Apple Watch support included
WilhelmSK is the bridge between your Signal K server and your iPhone/iPad — install Signal K on a Raspberry Pi, connect WilhelmSK, and every instrument on your boat appears on your phone screen over WiFi. No dedicated chartplotter display required.
OpenCPN — Free Chartplotter Software
- OpenCPN.org — free, open source chartplotter and navigation software; runs on Windows, Mac, Linux, Android, and Raspberry Pi
- OpenCPN on GitHub — source code, issue tracking, active development
- About OpenCPN — GPS/GNSS position, BSB raster charts, S-57 vector ENCs, AIS decoding, waypoint navigation, anchor alarm, autopilot output, GRIB weather, tide/current prediction, 45+ plugins
- OpenCPN NMEA Tools — connecting instruments and sensors
OpenPlotter — Marine OS for Raspberry Pi
- OpenMarine / OpenPlotter — a complete marine-optimized Linux OS for Raspberry Pi; pre-installs OpenCPN, Signal K, PyPilot, MAIANA AIS, and WiFi access point in one ready-to-flash image
- OpenPlotter Documentation — full setup guides, hardware compatibility, app configuration
- A $35–$80 Raspberry Pi running OpenPlotter replaces a dedicated chartplotter, AIS receiver, instrument hub, weather display, and anchor alarm simultaneously
Bareboat Necessities (BBN Marine OS)
- Bareboat Necessities — alternative open source marine Linux for Raspberry Pi; Signal K, PyPilot, OpenCPN, and AvNav preconfigured and integrated in one image; excellent documentation
- Aimed at offshore sailors who want a complete, reliable, maintainable system without vendor lock-in
PyPilot — Open Source Autopilot
- PyPilot.org — free, open source autopilot software and hardware by Sean D'Epagnier; Raspberry Pi-based; works with tiller and wheel steering on boats up to ~40 ft
- PyPilot on GitHub — source code and hardware designs
- Features: automatic sensor calibration, compass/GPS/wind steering modes, Signal K and NMEA 0183 integration, OpenCPN plugin, very low power draw
- The TinyPilot is a WiFi-enabled mini controller (Raspberry Pi Zero) with a 9-axis IMU — a complete autopilot computer smaller than a deck of cards
- OpenMarine Shop — buy pre-assembled PyPilot hardware and MAIANA kits if you don't want to source components yourself
MAIANA — Open Source AIS Transponder
- MAIANA on GitHub — the first fully open source Class B AIS transponder; hardware designs, firmware, and manuals all free
- Self-contained unit with AIS and GNSS circuits in the antenna housing; outputs 2W (+33dBm); verified 20+ nm range from masthead, 10+ nm from pushpit
- Runs on 12V; outputs NMEA 0183 continuously; integrates directly with OpenPlotter and Signal K
- A commercial Class B AIS transponder costs $350–$600. A MAIANA kit costs a fraction of that.
NMEA Tools & Utilities
- CANboat — open source NMEA 2000 PGN decoder and utilities; reads and writes N2K messages; essential for troubleshooting NMEA 2000 networks
- kplex — open source NMEA 0183 multiplexer for Linux/Mac; routes data between serial, TCP, and UDP sources; sentence filtering and failover
- OpenSkipper — display and process NMEA 0183, NMEA 2000, and AIS data; Windows-based instrument display
- vYacht — open source wireless boat network hardware and software; WiFi NMEA bridge
Hardware & Community Resources
- Open Boat Projects — curated catalog of open source marine hardware and software projects; great starting point for what's available
- Copperhill Tech — RPi Marine Hub Guide — step-by-step guide to building a Raspberry Pi marine hub with OpenPlotter and Signal K; also sells the PICAN-M HAT (NMEA 0183 + NMEA 2000 interface board for RPi)
- Sailing Anarchy — Open Source Marine Linux thread — real-world sailor experiences with RPi builds
- Reddit r/sailing — Signal K discussions
- SeaBits — NMEA 2000 powered Raspberry Pi; wiring guides and real boat builds
- Hackaday — Marine Projects — open hardware marine builds from the maker community
What You Can Build for Under $200
- Full chartplotter with AIS overlay and weather routing (Raspberry Pi 4 + OpenPlotter + OpenCPN)
- Boat-wide instrument network accessible from phone or tablet via WiFi (Signal K server)
- Tiller autopilot with wind vane and GPS steering modes (PyPilot)
- Class B AIS transponder — transmit and receive (MAIANA)
- NMEA 0183 / NMEA 2000 bridge connecting old and new instruments (CANboat + kplex)
Recommended Hardware Shopping List
Everything below is a real part with a confirmed supplier. Prices approximate as of 2026 — verify before ordering.
The Brain
- Raspberry Pi 4 Model B — 4GB RAM (~$55) — the sweet spot for OpenPlotter; handles chartplotter, Signal K, AIS, and autopilot simultaneously without breaking a sweat. Buy from CanaKit, Adafruit, or PiShop.us
- Raspberry Pi 5 — 4GB or 8GB (~$60–$80) — faster, supports NVMe SSD instead of microSD (more reliable long-term); recommended if you plan to add an SSD. Best for OpenPlotter 4.x
Marine Interface HATs (pick one)
- PICAN-M HAT (~$99) by Copperhill Technologies — NMEA 0183 (RS-422 screw terminal) + NMEA 2000 (Micro-C connector) + 3A onboard power supply to run the Pi directly from 12V ship power. Plug-and-play with OpenPlotter and Signal K
- MacArthur HAT by OpenMarine/Wegmatt — more modular; NMEA 2000, 2x NMEA 0183 inputs, 2x outputs, smart power management, Seatalk1, Qwiic sensor connector. Buy modules only for what you need. Also available at Wegmatt
Storage
- microSD Card — 32GB or 64GB, Class 10 / A2 rated (~$10–$15) — Samsung Endurance Pro or SanDisk Endurance series recommended; standard cards wear out faster from the constant writes a marine server generates. Buy on Amazon
- NVMe SSD (Pi 5 only) — with the official Raspberry Pi NVMe Base, a 256GB SSD (~$35) replaces the microSD entirely; much longer lifespan on a boat
GPS
- GlobalSat BU-353-N USB GPS Receiver (~$40) — waterproof, 75-channel, uBlox chipset, 6 ft cable, magnetic mount; plug into the Pi's USB port. Works out of the box with OpenCPN and Signal K
- Budget option: VK-172 USB GPS dongle (~$10 on Amazon) — works fine for testing and fair-weather use; not waterproof
Display
- Any HDMI monitor or touchscreen — a cheap 10" HDMI touchscreen (~$60–$80) on Amazon mounts well at a nav station. Search "Raspberry Pi 10 inch HDMI touchscreen"
- Existing laptop or tablet — Signal K serves a web dashboard to any device on your WiFi network; you may not need a dedicated screen at all
- Bareboat Necessities tablet builds — BBN OS works well on a dedicated Android tablet as a helm display
Power & Enclosure
- 12V to 5V DC-DC converter (~$12–$20) — if not using a HAT with onboard power regulation; search "12V 5V 3A DC-DC marine converter USB-C"; look for ones with reverse polarity and overvoltage protection
- Below-deck installation — the Pi does not need to be waterproof if mounted below deck in a dry locker. A simple plastic project box with cable glands is sufficient for most installs
- Topside/exposed install — use an IP65-rated enclosure with PG7 waterproof cable glands. Search "IP65 project box Raspberry Pi" on Amazon (~$15–$25)
- Blue Sea fuse block — fuse the Pi's power feed at 3A; never run it unfused off ship's power
Total Estimated Build Cost
- Minimal build (Pi 4 + PICAN-M + GPS + microSD): ~$165–$185
- Full build (Pi 5 + MacArthur HAT + SSD + GPS + touchscreen + enclosure): ~$275–$350
- Either replaces $800–$2,500 worth of proprietary chartplotter + AIS + instrument hub hardware
YouTube — Open Source Marine Tech Channels
- Après Sail — best multi-part series on building a complete DIY marine electronics system: OpenPlotter, Raspberry Pi, Signal K, and OpenCPN from scratch on a real boat; highly recommended starting point
- raspberry4sailing — tutorials specifically for Raspberry Pi marine projects: Node-RED, sensors, instrument displays, Signal K integrations on a sailboat
- The Low Cost Sailor (English) — DIY marine electronics, OpenPlotter builds, low-budget chartplotter builds, practical how-to videos
Key Tutorial Articles & Guides
- Copperhill Tech — Comprehensive OpenPlotter & Signal K Guide — written walkthrough from hardware selection through full installation
- Copperhill Tech — RPi Marine Hub Step-by-Step — includes PICAN-M HAT wiring for NMEA 2000
- The Low Cost Sailor — Budget Chartplotter Build — full parts list and setup guide
- OpenPlotter Official Docs — Getting Started — download, flash, first boot
- SeaBits — NMEA 2000 Powered RPi — power the Pi directly from your NMEA 2000 backbone; clean wiring guide
- Understanding OpenPlotter / OpenCPN / Signal K — clear conceptual explanation of how the three systems relate to each other before you start building
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